Automatic splicing machine a solution to join two optical fibers! We are in twenty century where the internet is a kind of body part. Dependency on the internet has increased a lot. Optical fiber is the best medium to transmit data between two servers without very less transmission loss. It is a faster medium as compared to other mediums. In this transmission process, we need to join to the optical fiber to cover long distances. It’s not possible with the help of a normal welding process. automatic splicing machine is the machine that we are using to join two optical fibers. In this article, we will see the best buying guide for automatic splicing machines for all kinds of usage.
List Of Best Automatic Splicing Machine Online:
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What Is An Automatic Splicing Machine?
The following two categories come under mechanical splicing incase of splicing machine for splicing fiber:
|Advantages Of Fiber Splicing||Disadvantages Of Fiber Splicing|
|It allows long-distance optical signal transmission if used in the splicing machine for splicing fiber.||Sometimes the fiber losses are very much higher than the acceptable limits if we use this technique in an automatic splicing machine.|
|Less reflection at the time of signal transmission if used in the splicing machine for splicing fiber.||Splicing increases, the overall cost of the optical fiber communication system if we use this technique in an automatic splicing machine.|
|Splicing provides an almost permanent connection between the two fibers if we use it in the splicing machine for splicing fiber.|
Fully Automatic Splicing Machine:
Buyers Guideline For Automatic Splicing Machine:
Optical fiber core alignment (also called “profile alignment”) fusion splicers use multiple cameras to inspect the two cleaved fibers before fusing and allow for multiple axis movement of the fibers. The two fibers are illuminated from two directions, 90 degrees apart. From the multiple video cameras, the splicing machine for FTTH recognizes the core of the fibers and aligns them automatically using movable stages.
More basic fusion splicers employ clad alignments to line up the fibers for splicing. The fibers sit in a holder or V-groove and are lined up “physically”, based on the outer diameter of the fiber’s cladding. This automatic splicing machine is at the mercy of the fibers’ glass geometry characteristics and tolerances (Clad Diameter, Clad Non-Circularity, and Core-to-Clad Concentricity). Just because the outer diameters are aligned, doesn’t mean the cores will be perfectly aligned. Such splicing machines for FTTH typically produce higher loss splices and lack the features and flexibility of higher-end splicers.
Active Groove Splicer
Compatibility with Splice on Connectors (SOCs)
Compatibility is an important consideration when you’re using an automatic splicing machine to terminate fiber with Splice on Connectors. It guarantees a low loss and a reliable, steady connection. The right fusion SOC offers you the following perks during Fiber To The x (FTTx) or termination application:
Considering the Fiber Count Factor
There are two main types of splicing machines for FTTH in the market today: single fiber and mass (ribbon) splicers. Take your specific splicing needs into consideration when choosing what to buy.
Single Fiber automatic splicing machine
With some of the latest single splicer models in the market, the splicing process takes only several seconds. The equipment may also provide an attenuation estimate, although only an optical time-domain reflectometer (OTDR) can give an accurate value.
Ribbon Fusion Splicing:
This splicing machine for FTTH splices fiber optic cables one ribbon (with up to 12 fibers) at a time. It’s a very efficient fusion splicing system, especially if you’re working with a high fiber count cable. Typically, you may require specialized tools to strip the ribbon (such as by heating) before cleaving all fibers in it at once.
Frequently Asked Question:
If I buy a new DC splicing machine from an unauthorized reseller, can I still get maintenance and technical support from the Company?
No. Mostly they do not offer maintenance services and technical support to DC splicing machine that was purchased new from unauthorized resellers. You have to rely on the manual they will provide. If Some technical issue is there then You have to contact the local maintenance team.
Why do I get “offset” errors on my fixed v-groove splicing machine for FTTH?
Offsets are usually caused by debris on the v-grooves or on the fiber. If you are getting this error then you have to contact your vendor to get support on this error. You can also google this issue and will find some solution. Some freelancer websites are there who have posted the solution for these kinds of issues.
I get “Large Dust Burn” error messages when I am splicing. Is there something wrong with my DC splicing machine?
No. Large dust burns are contamination or excessive alcohol igniting during the splicing process. This is feedback to the operator to check his fiber preparation procedures. Multiple “Large Dust Burn” errors can lead to problems with arc power. if it raises then we have to resolve it.
When I perform an arc calibration of the DC splicing machine, I get the message “Power Inadequate”. Why does that happen?
It may take several iterations to get the arc power to its optimal value. Continue performing the arc calibration tests until it passes. In the calibration process, this is a general issue. We have to try one or two-time power on-off then it might get resolved.
What is the difference between the sheath clamp and fiber holder?
The sheath clamp is a hinged magnetic clamp that is attached to the DC splicing machine. The fiber is placed in position and then clamped in place with the hinged mechanism. The sheath clamp can be removed on the single DC splicing machine such as the 70S and 19S to allow the use of fiber holders. The fiber holders also have a hinged magnetic clamp but are used for handling the fiber for the cleaving process. The fiber holder is then positioned in the DC splicing machine. Inexperienced persons have an easier time with fiber holders. All ribbon DC splicing machines require the use of fiber holders.
The splicing machine for FTTH is the most reliable and low loss approach to permanently joining two optical fibers. But you have to pick the right splicer for your specific needs to optimize splicing performance. So consider these main factors before buying equipment for the job in hand:
• Fiber alignment technique (active groove, cladding, and core alignment splicing machines)
• Compatibility with splice on connectors for fiber termination
• Fiber count
If we consider these points while purchasing the splicing machine for FTTH then it will be fruitful for us.
An Optical fiber cable detector can work wonders with these automatic splicing machines to help you get the best possible results.
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