Top List

Top And Best Automatic Splicing Machine Online In 2020

Automatic splicing machine a solution to join two optical fibers! We are in twenty century where the internet is a kind of body part. Dependency on the internet has increased a lot. Optical fiber is the best medium to transmit data between two servers without very less transmission loss. It is a faster medium as compared to other mediums. In this transmission process, we need to join to the optical fiber to cover long distances. It’s not possible with the help of a normal welding process. automatic splicing machine is the machine that we are using to join two optical fibers. In this article, we will see the best buying guide for automatic splicing machines for all kinds of usage.

Top And Best Automatic Splicing Machine Online In 2020 1

List Of Best Automatic Splicing Machine Online:

Here you get a complete list of Best Automatic Splicing Machine Online at best and affordable prices.

To check out more products Click Here

What Is An Automatic Splicing Machine?

Top And Best Automatic Splicing Machine Online In 2020 2
The splicing of optical fibers is a technique used to join two optical fibers. This technique is used in optical fiber communication, in order to form long optical links for better as well as long-distance optical signal transmission. Splicers are basically couplers that form a connection between two fibers or fiber bundles. Automatic splicing machine can automatically detect the position of the empty material on the head and tail of the two rolls of the same specification, accurately cut, automatically dock, automatically wrap and connect with tape. The automatic splicing machine is dedicated to SMT automatic production line, fast feeding without stopping. Bar code reading, automatic detection of material empty position, precise cutting, automatic docking, tape wrap connection.
Types of Splicing technique
There are two types of Splicing Techniques for Optical Fiber which are used in the splicing machine for splicing fiber:
Fusion splicing
Splicing any fiber by making use of the fusion technique provides a permanent (long-lasting) contact between the two fibers by using a slicing machine for splicing fiber. In the fusion splicing, the two fibers are thermally joined together. In this particular technique, an electrical instrument is necessarily used, which acts as an electric arc so as to form a thermal connection between the two. First, the two fibers are aligned and butted in the way of their connection, this alignment is done in a fiber holder. After this, the electric arc comes into action as when it gets switched on then it produces some energy, that heats the butt joint.
The heating effect melts the ends of the fiber and then the two get bonded together. After the two forms a bond then their junction is covered with either polyethylene jacket or plastic coating so as to protect the joint. Most of the splicing machine for splicing fiber use this fusion splicing technique.

Mechanical Splicing:

The following two categories come under mechanical splicing incase of  splicing machine for splicing fiber:

V-Grooved Splicing
In this splicing technique, initially, a V-shaped substrate is taken and the two fiber ends are butted in the groove. Once the two get placed inside the groove in proper alignment then they are bonded by an adhesive or index matching gel. This adhesive provides a proper grip on the connection. The V substrate can be either composed of plastic, silicon, ceramic, or any metal.
Elastic-Tube Splicing
It is a technique of splicing the fiber with the help of the elastic tube and majorly finds its application in the case of the multimode optical fiber. The fiber loss, in this case, is almost similar to that of the fusion technique. However, the need for equipment and skill is somewhat less than the fusion splicing technique.
Top And Best Automatic Splicing Machine Online In 2020 3
Advantages Of Fiber SplicingDisadvantages Of Fiber Splicing
It allows long-distance optical signal transmission if used in the splicing machine for splicing fiber.Sometimes the fiber losses are very much higher than the acceptable limits if we use this technique in an automatic splicing machine.
Less reflection at the time of signal transmission if used in the splicing machine for splicing fiber.Splicing increases, the overall cost of the optical fiber communication system if we use this technique in an automatic splicing machine.
Splicing provides an almost permanent connection between the two fibers if we use it in the splicing machine for splicing fiber.

Fully Automatic Splicing Machine:

Top And Best Automatic Splicing Machine Online In 2020 4

A fully automatic splicing machine is a hand-held mini fiber splicing machine that has a robust design for easy portability, precision splicing, and reliability which ensures ease of use and high-speed quality performance. A fully automatic splicing machine, is a core-to-core alignment model, used to carry out the process of fusion splicing, a process of fusing or welding two fibers together usually by an electric arc. Fusion splicing is the most widely used method of splicing as it provides for the lowest loss and least reflectance, as well as providing the strongest and most reliable joint between two fibers.

Fully automatic splicing machine is equipped with the high-resolution image-forming system and high precision image processing technology on fiber alignment, which leads to its high proficiency in splicing and low splice loss of less than 0.01dB for single-mode fiber and less than 0.01dB for multimode, making fully automatic splicing machine for Telecom, Internet Service Providers and for any fiber optics-based broadband network architecture installation or maintenance of several configurations of fiber deployment. A fully automatic splicing machine is the best solution for all running vendors.

Buyers Guideline For Automatic Splicing Machine:

automatic splicing machine

CORE ALIGNMENT

Optical fiber core alignment (also called “profile alignment”) fusion splicers use multiple cameras to inspect the two cleaved fibers before fusing and allow for multiple axis movement of the fibers. The two fibers are illuminated from two directions, 90 degrees apart. From the multiple video cameras, the splicing machine for FTTH recognizes the core of the fibers and aligns them automatically using movable stages.

Core alignment splicers are high-end units that allow users to store separate programs or recipes where factors such as splice time and temperature can be highly customized. Such a high-end automatic splicing machine magnifies and visually displays the splice, and uses active core-alignment to line up the fibers. Light injection technology and imaging software line up the fiber cores so maximum light passes from one fiber to the other, ensuring minimal splice loss.

CLAD ALIGNMENT

More basic fusion splicers employ clad alignments to line up the fibers for splicing. The fibers sit in a holder or V-groove and are lined up “physically”, based on the outer diameter of the fiber’s cladding. This automatic splicing machine is at the mercy of the fibers’ glass geometry characteristics and tolerances (Clad Diameter, Clad Non-Circularity, and Core-to-Clad Concentricity). Just because the outer diameters are aligned, doesn’t mean the cores will be perfectly aligned. Such splicing machines for FTTH typically produce higher loss splices and lack the features and flexibility of higher-end splicers.

Active Groove Splicer

These are types of cladding alignment splicers that have a moving V groove. The technique lets you join optical fibers with a more precise cladding to cladding alignment. This method results in lower splice losses than possible using a fixed-groove splicer. You can use an active-groove splicing machine for FTTH, including single-mode splicing, thanks to the device’s high alignment accuracy. The technique is also ideal for fusion splicing in the manufacture of optical parts.

Compatibility with Splice on Connectors (SOCs)

Compatibility is an important consideration when you’re using an automatic splicing machine to terminate fiber with Splice on Connectors. It guarantees a low loss and a reliable, steady connection. The right fusion SOC offers you the following perks during Fiber To The x (FTTx) or termination application:

Simplicity: It can eliminate the need to bring a lot of expensive splice management accessories to your field termination work. No splice trays or enclosures are necessary here. Also, the splicing machine for FTTH doesn’t involve the use of crimpers, adhesives, or polish. It’s simplified field installation in its entirety.
Improved installation performance: Automatic splicing machine means no crimping or other mechanical termination operations that increase the chances of installer error occurring. High-quality termination results in low return loss when transmitting data over optical networks.

Considering the Fiber Count Factor

There are two main types of splicing machines for FTTH in the market today: single fiber and mass (ribbon) splicers. Take your specific splicing needs into consideration when choosing what to buy.

Single Fiber automatic splicing machine

Choose this fully automatic splicing machine if you’re splicing one fiber at a time. Here, you’ll be stripping, cleaning, cleaving, and then inserting a single fiber into a holder in the top of the fully automatic splicing machine before beginning the fusion process.

With some of the latest single splicer models in the market, the splicing process takes only several seconds. The equipment may also provide an attenuation estimate, although only an optical time-domain reflectometer (OTDR) can give an accurate value.

Ribbon Fusion Splicing:

This splicing machine for FTTH splices fiber optic cables one ribbon (with up to 12 fibers) at a time. It’s a very efficient fusion splicing system, especially if you’re working with a high fiber count cable. Typically, you may require specialized tools to strip the ribbon (such as by heating) before cleaving all fibers in it at once.

Frequently Asked Question:

If I buy a new DC splicing machine from an unauthorized reseller, can I still get maintenance and technical support from the Company?

No. Mostly they do not offer maintenance services and technical support to DC splicing machine that was purchased new from unauthorized resellers. You have to rely on the manual they will provide. If Some technical issue is there then You have to contact the local maintenance team.

Why do I get “offset” errors on my fixed v-groove splicing machine for FTTH?

Offsets are usually caused by debris on the v-grooves or on the fiber.  If you are getting this error then you have to contact your vendor to get support on this error. You can also google this issue and will find some solution. Some freelancer websites are there who have posted the solution for these kinds of issues.

I get “Large Dust Burn” error messages when I am splicing.  Is there something wrong with my DC splicing machine?

No. Large dust burns are contamination or excessive alcohol igniting during the splicing process. This is feedback to the operator to check his fiber preparation procedures. Multiple “Large Dust Burn” errors can lead to problems with arc power. if it raises then we have to resolve it.

When I perform an arc calibration of the DC splicing machine, I get the message “Power Inadequate”. Why does that happen?

It may take several iterations to get the arc power to its optimal value. Continue performing the arc calibration tests until it passes. In the calibration process, this is a general issue. We have to try one or two-time power on-off then it might get resolved.

What is the difference between the sheath clamp and fiber holder?

The sheath clamp is a hinged magnetic clamp that is attached to the DC splicing machine. The fiber is placed in position and then clamped in place with the hinged mechanism. The sheath clamp can be removed on the single DC splicing machine such as the 70S and 19S to allow the use of fiber holders. The fiber holders also have a hinged magnetic clamp but are used for handling the fiber for the cleaving process. The fiber holder is then positioned in the DC splicing machine. Inexperienced persons have an easier time with fiber holders. All ribbon DC splicing machines require the use of fiber holders.

Conclusion

The splicing machine for FTTH is the most reliable and low loss approach to permanently joining two optical fibers. But you have to pick the right splicer for your specific needs to optimize splicing performance. So consider these main factors before buying equipment for the job in hand:

• Fiber alignment technique (active groove, cladding, and core alignment splicing machines)
• Compatibility with splice on connectors for fiber termination
• Fiber count

If we consider these points while purchasing the splicing machine for FTTH then it will be fruitful for us.

Top And Best Automatic Splicing Machine Online In 2020
Top And Best Automatic Splicing Machine Online In 2020
We will be happy to hear your thoughts

      Leave a reply

      GeekyViews ®️
      Reset Password